Ukuqhutywa zizithuthi zombane, iinkqubo zokugcina amandla kunye nezixhobo zombane eziphathekayo, uphuhliso olukhawulezayo lobuchwepheshe bebhetri lufunaphezuluukuchaneka kwemveliso. I-welding ye-ultrasonic yendabuko yayisetyenziselwa indlela yokuhlanganisa ibhetri ethembekileyo, kodwa ngoku ijongene nomngeni wokuhlangabezana nemigangatho engqongqo yomgangatho. Iingxaki ezifana ne-weld geometry engahambelaniyo, uxinzelelo lwe-thermal lwemathiriyeli ebuthathaka kunye nokunciphisa imveliso enkulu iye yabangela ukuba abavelisi bafune ezinye iindlela eziphambili. Phakathi kwabo, i-laser welding ivelele njengesisombululo esichanekileyo, ukusebenza okuphezulu kunye noluhlu olubanzi lwesicelo. Okubaluleke kakhulu, ukuba isicwangciso sobuchule siyenziwa, olu tshintsho lunokufezekiswa ngokuphazamiseka okuncinci (ixesha lokuphumla eliziro).
(Ityala:pixabayimifanekiso)
Unyino lwe-Ultrasonic Welding kwiMveliso yeBattery yanamhlanje
I-Ultrasonic welding ixhomekeke kwi-high-frequency vibration ukuvelisa ubushushu ngokusebenzisa i-friction kunye ne-bond materials phantsi koxinzelelo. Nangona iyasebenza kwi-welding application elula yebhetris, ukulinganiselwa kwayo kubonakala kwimveliso yebhetri echanekileyo. Umzekelo, ukungcangcazela koomatshini kudla ngokukhokelela ekuphambukeni kobubanzi be-weld obudlula i-0.3 mm, okukhokelela ekungangqinelani kwengqibelelo edibeneyo. Le nkqubo iya kuvelisa indawo enkulu echaphazelekayo ubushushu (HAZ), nto leyo eya kwandisa umngcipheko micro-neentanda kwifoyile electrode obhityileyo okanye ityala ibhetri. Oku kwenza buthathaka ulawulo lomgangatho weemveliso zebhetri ezigqityiweyo kumacandelo aphambili ebhetri.
Laser Welding: PrecisikubuNjineli bosetyenziso lwebhetri
Okuchasene,welding laserinamandla olawulo oluzinzileyo kwi-weld geometry kunye negalelo lamandla. Ngokulungelelanisa i-diameter ye-beam (0.1-2 mm) kunye nobude be-pulse (ukuchaneka kwe-microsecond), umenzisinokufezekisa ukunyamezela kwe-weld ububanzi obuphantsi njenge-0.05 mm. Oku kuchanekileyo kunokuqinisekisa ukuhambelana kobungakanani be-weld kwimveliso yobuninzi, eyona nto ibalulekileyo kwiimodyuli zebhetri ezifuna ukutywinwa okanye uxhulumaniso lwethebhu olunzima.
Inkqubo yokubeka iliso yexesha lokwenene yezixhobo zokuwelda iphucula ngakumbi ukuthembeka kwewelding laseriteknoloji. Isixhobo se-laser esiphezulusDibanisa umfanekiso oshushu okanye itekhnoloji yokulandela umkhondo echibini enyibilikisiweyo, enokuthi ilungelelanise amandla ombane kwaye ithintele iziphene ezinje ngeporosity okanye i-undercut. Ngokomzekelo, umthengisi webhetri yemoto waseJamani wabika ukuba emva kwe-laser welding, ubushushu-indawo echaphazelekayo (HAZ) yancitshiswa ngama-40% kwaye ubomi bomjikelezo webhetri bandiswa nge-15%, ebonisa impembelelo ebalulekileyo ye-laser welding kubomi bemveliso.
Indlela yokuthengisa: Kutheni i-laser welding ikhula ngokukhawuleza?
Idatha yoshishino ibonisa utshintsho oluqinisekileyo kubuchwepheshe belaser. Ngokutsho koqikelelo lwe-Statista, ngo-2025, imarike ye-laser welding yehlabathi kulindeleke ukuba ikhule ngesantya sokukhula sonyaka se-12%, apho izicelo zebhetri ziya kwenza i-38% yemfuno, ngaphezu kwe-22% ngo-2020. Oku kukhula kungenxa yemimiselo engqongqo (efana nemithetho yebhetri ye-EU) kunye nokusukela ubuninzi bombane obuphezulu ngemoto.
Umzekelo, umzi-mveliso omkhulu kaTesla eTexas wasebenzisa itekhnoloji yelaser welding ukuwelda iiseli zebhetri ezingama-4680, ezinyuse umthamo wemveliso ngama-20% kwaye zehlisa izinga lesiphako ukuya ngaphantsi kwe-0.5%. Ngokufanayo, i-factory yasePoland ye-LG Energy Solution nayo yamkele inkqubo ye-laser ukuhlangabezana neemfuno zamandla omatshini we-European Union, eyanciphisa iindleko zokuphinda zenziwe kwakhona nge-30%. Ezi meko zingqina ukuba i-laser welding idlala indima ebalulekileyo ekulungelelaniseni ukusebenza kakuhle kunye nokuthotyelwa.
Sebenzisa i-zero downtime inguquko
Zero downtime transition iphunyezwa ngokuphunyezwa ngezigaba. Okokuqala, jonga kwakhona ukuhambelana kwemigca yemveliso ekhoyo kwaye uvavanye izixhobo kunye neenkqubo zokulawula. Okwesibini, jonga iziphumo ngokulinganisa amawele edijithali. Okwesithathu, sebenzisa iiyunithi zemodyuli ze-laser ecaleni kwendawo yokusebenza ye-ultrasonic ukuze udityaniswe ngokuthe ngcembe.Iinkqubo ze-PLC ezizenzekelayo zinokuvumela ukutshintsha kwemowudi ye-millisecond, kunye ne-double power redundancy kunye neprotocol yokubuyisela ngokukhawuleza kunokuqinisekisa ukusebenza okungaphazanyiswa. Dibanisa uqeqesho olusebenzayo lwabasebenzi bobugcisa kunye neenkonzo zokuxilonga ezikude ukuqinisekisa ukusebenza kakuhle. Le ndlela inokunciphisa ilahleko yemveliso kwaye iqinisekise inguqu ye-zero-downtime yomgca wemveliso.
I-Styler Electronic: Iqabane lakho eliThenjiweyo leBattery Welding
I-Styler Electronic (i-Shenzhen) Co., Ltd. igxile kwizisombululo ze-welding yebhetri kwaye iyagqwesa ekuyileni izisombululo ze-laser welding ukuhlangabezana neemfuno eziguqukayo zabavelisi beebhetri. Iinkqubo zethu zidibanisa ii-optics ezichanekileyo, ii-algorithms zolawulo oluguquguqukayo, kunye neempawu zokhuseleko ezisemgangathweni woshishino ukuhambisa iiwelds ezingenasiphako kwiiseli zecylindrical, iimodyuli zeprismatic, kunye neebhetri zesingxobo. Nokuba ufuna ukonyusa umgangatho, ukulinganisa imveliso, okanye ukufikelela kwiinjongo zozinzo, iqela lethu libonelela ngenkxaso ephela ukusuka kwizifundo ezinokwenzeka ukuya kwinkonzo yasemva kokuthengisa. Qhagamshelana ne-Styler Electronic ngolwazi oluthe kratya malunga nezisombululo zethu ze-laser welding yebhetri.
(“Isiza”) yenzelwe iinjongo zolwazi ngokubanzi kuphela. Lonke ulwazi kwiSayithi lunikezelwe ngokholo oluhle, nangona kunjalo, asenzeli ukumelwa okanye iwaranti yalo naluphi na uhlobo, olucacileyo okanye oluchaziweyo, malunga nokuchaneka, ukufaneleka, ukunyaniseka, ukuthembeka, ukufumaneka okanye ukuphelela kwayo nayiphi na ingcaciso kwiSayithi. NAPHANTSI KWAYO AKUKHO IMEKO SIYA KUTHEMBELA KUWE NGAYO NAKUPHI NA Ilahleko OKANYE UMONAKALO WALO NALUPHI UHLOBO OLWENZIWE NGENXA YOKUSETYENZISWA KWESIZA OKANYE UKUXHOMEKEZWA KULO NALUPHI ULWAZI LUNIKEZELWE KWISIZA. UKUSETYENZISWA KWAKHO KWESIZA KWAYE UKUXHOMELA KWAKHO KULO NALUPHI ULWAZI KWISIZA KUSEMNGCIPHEkweni WAKHO KUPHELA.
Ixesha lokuposa: Sep-23-2025
